Industry-specific solutions

Production – from the idea through to market launch

Companies which engage in product development, face rapidly changing markets. All the resources in a company must be very highly coordinated, in order to ensure that the resultant product fulfills all customer requirements and that its emergence on the market is timed to achieve optimum effect. We analyze and optimize all processes and technologies involved in the product life cycle – from product development through manufacture and logistics.

Individually shaped hearing aids, dental crowns or made-to-measure bone implants, parts for cars and airplanes – these are some of the first products made in an additive process. They are produced, layer-by-layer directly from the design data, swiftly and economically. The Fraunhofer Competence Field Additive Manufacturing takes account of the variations in requirements and parameters in each sector of industry by coming up with a customized concept for each individual customer.

Manufacturing without limitations

Additive manufacturing requires neither special tools nor molds. This saves time and reduces manufacturing costs. There is scarcely any waste: Excess powder can simply be re-used.

However, the greatest advantage of additive manufacturing is that it offers virtually unlimited design and construction freedom. Components with internal structures can be generated, regardless of geometrical complexity. It will also be possible to produce parts which cannot be manufactured using conventional processes; even complicated shapes with hollow, spiral-shaped channels and undercuts will be produced from metal, plastic or ceramic in one piece.

The Fraunhofer Competence Field Additive Manufacturing is currently focusing on industrial solutions in five areas of application

 

Medical engineering

The life sciences serve human health and the environment. The Fraunhofer Institutes research and develop medicines and therapies, foods and biotechnical substances, as well as sustainable water infrastructure systems and technologies.

 

Micro-system technology

Microelectronics is a classic cross-sectional technology that spans all subject areas: whether in automation, communications technology, optics, medical technology, or networked assistance systems—sensors and microsystems are universally applicable, and electronic processes are taking place in ever smaller spaces.

 

Mobility

In this era of globalization, countless people and goods travel around the globe every day. Technical and organizational solutions are needed to ensure the safety and efficiency of transport.

 

Toolmaking

The Competence field provides a communication platform for companies, suppliers, and customers in the toolmaking industry, as well as users of additive manufacturing processes. The institutes develop new technologies and services along the entire value chain—from tool manufacturing and tool use to tool repair.

 

Handling and assembly

Additive manufactured automation systems impress with their energy efficiency, weight reduction, and functionality. The trend is characterized by ever faster process cycles and lightweight solutions.